Vaultsuit pattern only
Your files will be available as soon as you complete your purchase. You will receive a download link following your purchase confirmation.
🤓 Heads up! This is a digital file. You will not receive any physical product in the mail.

Make your own Vault-Tec Vault Dweller suit, inspired by the Fallout series.
This pattern is offered in female and male versions and in sizes XS to 5XL. To dress as many Vault Dwellers as possible!
A set including the vaultsuit, as well as 3D files for the accessories on the suit and a wide variety of cutting files and embroidery files to create the vault number you want, the way you want!
Although this project is quite complex, the step-by-step guide will accompany you throughout the making of your costume. With an instruction guide including over 100 photos, fitting tips and tricks, and different finishing options. Making the apocalypse a bit brighter.
🎁 As a bonus, embroidery files to make the Fallout 76 and Vault-Tec logo! To decorate your costume or cosplay accessories.
Also available in the shop: the VAULT DWELLER BUNDLE (including the PIP-BOY and bracers)
This set contains 11 elements:
- The vaultsuit pattern, in female and male versions
- 3 models for accessories attached to the vaultsuit in 3D files
- set of 3D files for vault numbers 0 to 9 for the collar of the vaultsuit
- set of cutting files for vault numbers 0 to 9 small format for the collar of the vaultsuit
(PDF, SVG, PNG) - set of cutting files for vault numbers 0 to 9 large format for the back of the vaultsuit
(PDF, SVG, PNG) -
set of embroidery files for vault numbers 0 to 9 small format for the collar of the vaultsuit
(DST, EXP, HUS, JEF, PES, VIP, XXX) - set of embroidery files for vault numbers 0 to 9 large format for the back of the vaultsuit
(DST, EXP, HUS, JEF, PES, VIP, XXX) - 2 bonus embroidery files: Vault-Tec logo and Fallout wheel
Available sizes:
This model is available in 9 sizes: XS to 5XL (men's and women's)
see the size guide for more information
Material suggestions (for the suit):
To make the vaultsuit, I recommend using twill and stretch faux leather (more information in the instructions).
Embroidery file sizes:
0 to 9 - small size -->
- Average digit size: 20mm x 30mm
- Recommended frame size: 4" X 4" (10cm X 10cm)
0 to 9 - large size (outline only) -->
- Maximum digit size: 96mm x 172mm
- Recommended frame size: 5" X 7" (12cm X 18cm)
Vault-Tec Logo -->
- Model size: 70mm x 174mm
- Recommended frame size: 5" X 7" (12cm X 18cm)
Fallout Wheel -->
- Model size: 74mm x 74mm
- Recommended frame size: 4" X 4" (10cm X 10cm)
Step-by-step instructions including:
- complete assembly instructions, with photos
- Information to better understand how to print and read your pattern
- French and English version
To take your measurements like a pro,I recommend reading my article on the subject. And getting my free measurement sheet.
Check the available sizes for each pattern on the product sheet.
Women's measurements
*The size is standardized to 5'7" (infos are included in the instructions book to help you adjust the patterns in length if needed).
XS | S | M | L | XL | |
chest | 84 cm | 92 cm | 100 cm | 108 cm | 116 cm |
size | 66 cm | 74 cm | 82 cm | 90 cm | 98 cm |
hip | 92 cm | 100 cm | 108 cm | 116 cm | 124 cm |
2XL | 3XL | 4XL | 5XL | |
chest | 124 cm | 132 cm | 140 cm | 148 cm |
size | 106 cm | 114 cm | 122 cm | 130 cm |
hip | 132 cm | 140 cm | 148 cm | 156 cm |
Men's / unisex measurements
Unisex costume patterns are more often based on male measurements.
*The size is standardized to 5'10'' (infos are included in the instructions book to help you adjust the patterns in length if needed).
XS | S | M | L | XL | |
chest | 80 cm | 88 cm | 96 cm | 104 cm | 112 cm |
size | 68 cm | 76 cm | 84 cm | 92 cm | 100 cm |
hip | 84 cm | 92 cm | 100 cm | 108 cm | 116 cm |
2XL | 3XL | 4XL | 5XL | |
chest | 120 cm | 128 cm | 136 cm | 144 cm |
size | 108 cm | 116 cm | 124 cm | 132 cm |
hip | 124 cm | 132 cm | 140 cm | 148 cm |
Kid measurements
2 years | 4 years | 6 years | 8 years | 10 years | 12 years | 14 years | |
chest | 52 cm | 56 cm | 60 cm | 64 cm | 68 cm | 72 cm | 76 cm |
size | 51 cm | 54 cm | 57 cm | 60 cm | 63 cm | 66 cm | 69 cm |
hip | 56 cm | 60 cm | 64 cm | 68 cm | 72 cm | 76 cm | 80 cm |
height | 92 cm | 104 cm | 116 cm | 128 cm | 140 cm | 152 cm | 164 cm |
Baby measurements
3 months | 6 months | 9 months | 12 months | 18 months | 24 months | |
chest | 42 cm | 44 cm | 46 cm | 48 cm | 50 cm | 52 cm |
size | 42 cm | 44 cm | 46 cm | 48 cm | 50 cm | 52 cm |
hip | 44 cm | 46 cm | 48 cm | 50 cm | 52 cm | 54 cm |
height | 62 cm | 68 cm | 74 cm | 80 cm | 86 cm | 92 cm |
Hat measurements
KID | S | M | L | XL | 2XL | 3XL | |
head circumference | 53 cm | 55 cm | 57 cm | 59 cm | 61 cm | 63 cm | 65 cm |
Our PDF patterns are available:
- In letter size (8½"x11") and in A4 size (210mm x 297mm), for printing easy at home.
- And in archE (36"x48") and A0 (841mm x 1189mm) formats. For large format printing at your local printer.
🤓 A tutorial is included to help you properly print and prepare your patterns before starting your project.
Out of respect for my work, it is forbidden to share or resell this product.
However, you can very well sell the creation you have made using this product. I'm just asking you to credit my work. 🖤
Feel free to tag me if you share your creations on social media.
✂ Instagram: @julie.chantal
✂ Facebook: @Julie-Chantal – costumes & accessories