Sewing pattern for the vaultsuit only
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Make your own Vault-Tec Vault Dweller jumpsuit, inspired by the Fallout series.
This pattern comes in women's and men's versions, in sizes XS to 5XL. To dress as many Vault Dwellers as possible!
A set including the vaultsuit, plus 3D files for the accessories on the jumpsuit and a wide variety of cut files and embroidery files to create the vault number you want, the way you want!
Even though this project is fairly complex, the step-by-step instructions will guide you all the way through making your costume. With over 100 photos, fitting tips and tricks, and different finishing options. So the apocalypse feels a little lighter.
🎁 As a bonus, embroidery files to make the Fallout 76 and Vault-Tec logos! To decorate your costume or cosplay accessories.
Also available in the shop: the VAULT DWELLER BUNDLE (including the PIP-BOY and the bracers) in the Fallout collection.
This set contains 11 items:
- The vaultsuit pattern, in women's and men's versions
- 3 3D files for the accessories attached to the vaultsuit
- set of 3D files for vault numbers 0 to 9, for the vaultsuit collar
- set of cut files for vault numbers 0 to 9, small format for the vaultsuit collar
(PDF, SVG, PNG) - set of cut files for vault numbers 0 to 9, large format for the back of the vaultsuit
(PDF, SVG, PNG) - set of embroidery files for vault numbers 0 to 9, small format for the vaultsuit collar
(DST, EXP, HUS, JEF, PES, VIP, XXX) - set of embroidery files for vault numbers 0 to 9, large format for the back of the vaultsuit
(DST, EXP, HUS, JEF, PES, VIP, XXX) - 2 bonus embroidery files: Vault-Tec logo and Fallout wheel
Available sizes:
This pattern is available in 9 sizes: XS to 5XL (men's and women's)
see the size guide for more information
Material suggestions (for the jumpsuit):
For the vaultsuit, I recommend stretch twill and faux leather (more information in the step-by-step instructions).
Embroidery file sizes:
0 to 9 - small size -->
- Average digit size: 20mm x 30mm
- Recommended hoop size: 4" X 4" (10cm X 10cm)
0 to 9 - large size (outline only) -->
- Maximum digit size: 96mm x 172mm
- Recommended hoop size: 5" X 7" (12cm X 18cm)
Vault-Tec logo -->
- Design size: 70mm x 174mm
- Recommended hoop size: 5" X 7" (12cm X 18cm)
Fallout wheel -->
- Design size: 74mm x 74mm
- Recommended hoop size: 4" X 4" (10cm X 10cm)
Step-by-step instructions including:
- complete assembly instructions, with photos
- information to help you understand how to print and read your pattern
- French and English versions
To take your measurements like a pro,I recommend reading my article on the subject. And getting my free measurement sheet.
Check the available sizes for each pattern on the product sheet.
Women's measurements
*The size is standardized to 5'7" (infos are included in the instructions book to help you adjust the patterns in length if needed).
| XS | S | M | L | XL | |
| chest | 84 cm | 92 cm | 100 cm | 108 cm | 116 cm |
| size | 66 cm | 74 cm | 82 cm | 90 cm | 98 cm |
| hip | 92 cm | 100 cm | 108 cm | 116 cm | 124 cm |
| 2XL | 3XL | 4XL | 5XL | |
| chest | 124 cm | 132 cm | 140 cm | 148 cm |
| size | 106 cm | 114 cm | 122 cm | 130 cm |
| hip | 132 cm | 140 cm | 148 cm | 156 cm |
Men's / unisex measurements
Unisex costume patterns are more often based on male measurements.
*The size is standardized to 5'10'' (infos are included in the instructions book to help you adjust the patterns in length if needed).
| XS | S | M | L | XL | |
| chest | 80 cm | 88 cm | 96 cm | 104 cm | 112 cm |
| size | 68 cm | 76 cm | 84 cm | 92 cm | 100 cm |
| hip | 84 cm | 92 cm | 100 cm | 108 cm | 116 cm |
| 2XL | 3XL | 4XL | 5XL | |
| chest | 120 cm | 128 cm | 136 cm | 144 cm |
| size | 108 cm | 116 cm | 124 cm | 132 cm |
| hip | 124 cm | 132 cm | 140 cm | 148 cm |
Kid measurements
| 2 years | 4 years | 6 years | 8 years | 10 years | 12 years | 14 years | |
| chest | 52 cm | 56 cm | 60 cm | 64 cm | 68 cm | 72 cm | 76 cm |
| size | 51 cm | 54 cm | 57 cm | 60 cm | 63 cm | 66 cm | 69 cm |
| hip | 56 cm | 60 cm | 64 cm | 68 cm | 72 cm | 76 cm | 80 cm |
| height | 92 cm | 104 cm | 116 cm | 128 cm | 140 cm | 152 cm | 164 cm |
Baby measurements
| 3 months | 6 months | 9 months | 12 months | 18 months | 24 months | |
| chest | 42 cm | 44 cm | 46 cm | 48 cm | 50 cm | 52 cm |
| size | 42 cm | 44 cm | 46 cm | 48 cm | 50 cm | 52 cm |
| hip | 44 cm | 46 cm | 48 cm | 50 cm | 52 cm | 54 cm |
| height | 62 cm | 68 cm | 74 cm | 80 cm | 86 cm | 92 cm |
Hat measurements
| KID | S | M | L | XL | 2XL | 3XL | |
| head circumference | 53 cm | 55 cm | 57 cm | 59 cm | 61 cm | 63 cm | 65 cm |
The PDF patterns are available:
- In letter (8½"x11") and A4 (210mm x 297mm) formats, for easy printing at home.
- And in A0 (841mm x 1189mm) format, for large-format printing at your local print shop.
🤓 A tutorial is included to help you print and prepare your patterns properly before starting your project.
Out of respect for my work, sharing or reselling this product is not allowed.
However, you're welcome to sell what you make with this product. I just ask that you credit my work. 🖤
Feel free to tag me if you share your creations on social media.
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