Vaultsuit pattern only, by juliechantal
Vaultsuit pattern only, by juliechantal
Vaultsuit pattern only, by juliechantal
Vaultsuit pattern only, by juliechantal
Vaultsuit pattern only, by juliechantal
Vaultsuit pattern only, by juliechantal
Vaultsuit pattern only, by juliechantal
Vaultsuit pattern only, by juliechantal
Vaultsuit pattern only, by juliechantal
Vaultsuit pattern only, by juliechantal
Vaultsuit pattern only, by juliechantal

Sewing pattern for the vaultsuit only


Regular price$35.00
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Files available instantly after purchase

Make your own Vault-Tec Vault Dweller jumpsuit, inspired by the Fallout series.

This pattern comes in women's and men's versions, in sizes XS to 5XL. To dress as many Vault Dwellers as possible!

A set including the vaultsuit, plus 3D files for the accessories on the jumpsuit and a wide variety of cut files and embroidery files to create the vault number you want, the way you want!

Even though this project is fairly complex, the step-by-step instructions will guide you all the way through making your costume. With over 100 photos, fitting tips and tricks, and different finishing options. So the apocalypse feels a little lighter.

🎁 As a bonus, embroidery files to make the Fallout 76 and Vault-Tec logos! To decorate your costume or cosplay accessories.

Also available in the shop: the BUNDLE VAULT DWELLER (including the PIP-BOY and the bracers) in the Fallout collection.

11This set contains 11 items:

  • The vaultsuit pattern, in women's and men's versions
  • 3 3D files for the accessories attached to the vaultsuit
  • set of 3D files for vault numbers 0 to 9, for the vaultsuit collar
  • set of cut files for vault numbers 0 to 9, small format for the vaultsuit collar
    (PDF, SVG, PNG)
  • set of cut files for vault numbers 0 to 9, large format for the back of the vaultsuit
    (PDF, SVG, PNG)
  • set of embroidery files for vault numbers 0 to 9, small format for the vaultsuit collar
    (DST, EXP, HUS, JEF, PES, VIP, XXX)
  • set of embroidery files for vault numbers 0 to 9, large format for the back of the vaultsuit
    (DST, EXP, HUS, JEF, PES, VIP, XXX)
  • 2 bonus embroidery files: Vault-Tec logo and Fallout wheel

available sizesAvailable sizes:

This pattern is available in 9 sizes: XS to 5XL (men's and women's)

see the size guide for more information

recommended materialMaterial suggestions (for the jumpsuit):

For the vaultsuit, I recommend stretch twill and faux leather (more information in the step-by-step instructions).

embroideryEmbroidery file sizes:

0 to 9 - small size -->

  • Average digit size: 20mm x 30mm
  • Recommended hoop size: 4" X 4" (10cm X 10cm)

0 to 9 - large size (outline only) -->

  • Maximum digit size: 96mm x 172mm
  • Recommended hoop size: 5" X 7" (12cm X 18cm)

Vault-Tec logo -->

  • Design size: 70mm x 174mm
  • Recommended hoop size: 5" X 7" (12cm X 18cm)

Fallout wheel -->

  • Design size: 74mm x 74mm
  • Recommended hoop size: 4" X 4" (10cm X 10cm)

step-by-step instructionsStep-by-step instructions including:

  • complete assembly instructions, with photos
  • information to help you understand how to print and read your pattern
  • French and English versions
Size chart

To take your measurements like a pro,I recommend reading my article on the subject. And getting my free measurement sheet.

Check the available sizes for each pattern on the product sheet.

Women's measurements

*The size is standardized to 5'7" (infos are included in the instructions book to help you adjust the patterns in length if needed).


XSSMLXL
chest84 cm92 cm100 cm108 cm116 cm
size66 cm74 cm82 cm90 cm98 cm
hip92 cm100 cm108 cm116 cm124 cm

2XL3XL4XL5XL
chest124 cm132 cm140 cm148 cm
size106 cm114 cm122 cm130 cm
hip132 cm140 cm148 cm156 cm

Men's / unisex measurements

Unisex costume patterns are more often based on male measurements.

*The size is standardized to 5'10'' (infos are included in the instructions book to help you adjust the patterns in length if needed).


XSSMLXL
chest80 cm88 cm96 cm104 cm112 cm
size68 cm76 cm84 cm92 cm100 cm
hip84 cm92 cm100 cm108 cm116 cm

2XL3XL4XL5XL
chest120 cm128 cm136 cm144 cm
size108 cm116 cm124 cm132 cm
hip124 cm132 cm140 cm148 cm

Kid measurements


2 years4 years6 years8 years10 years12 years14 years
chest52 cm56 cm60 cm64 cm68 cm72 cm76 cm
size51 cm54 cm57 cm60 cm63 cm66 cm69 cm
hip56 cm60 cm64 cm68 cm72 cm76 cm80 cm
height92 cm104 cm116 cm128 cm140 cm152 cm164 cm

Baby measurements


3 months6 months9 months12 months18 months24 months
chest42 cm44 cm46 cm48 cm50 cm52 cm
size42 cm44 cm46 cm48 cm50 cm52 cm
hip44 cm46 cm48 cm50 cm52 cm54 cm
height62 cm68 cm74 cm80 cm86 cm92 cm

Hat measurements


KIDSMLXL2XL3XL
head circumference53 cm55 cm57 cm59 cm61 cm63 cm65 cm

Your files are available as soon as your purchase is complete: you can download them right from the order confirmation page. You'll also receive an email with your download link.

đŸ€“ Heads up! This is a digital file. You won't receive any physical product by mail.

The PDF patterns are available:

- In letter (8œ"x11") and A4 (210mm x 297mm) formats, for easy printing at home.

- And in A0 (841mm x 1189mm) format, for large-format printing at your local print shop.

đŸ€“ A tutorial is included to help you print and prepare your patterns properly before starting your project.

Out of respect for my work, sharing or reselling this product is not allowed.

However, you're welcome to sell what you make with this product. I just ask that you credit my work. đŸ–€

Feel free to tag me if you share your creations on social media.

✂ Instagram: @julie.chantal

✂ Facebook: @Julie-Chantal - patterns, 3D files and tutorials


  • 5 stars: 23 (100%)
  • 4 stars: 0 (0%)
  • 3 stars: 0 (0%)
  • 2 stars: 0 (0%)
  • 1 star: 0 (0%)
M
Marilyn

For my skillset, I'd rate this advanced. It took me a super long time and I was doing great until I got to the arms and collar which was very challenging. Otherwise, the instructions are clear and I understood what I needed to do. I do not have a plastic machine to make the extras. I used the cheapest gabardine and satin which may have affected my outcome. My number was cut out of satin and zigzagged stitched on. Overall, I feel accomplished. I made the male size large. My nephew is about a men's medium and modeled for me.

K
Katy

This pattern was fantastic! It was a complex pattern, but there were pictures of every step, so it was easy to follow. The fit was perfect with some minor modifications to the armscye.

A
Acheteur Etsy

Heel goed patroon, is geschikt voor mensen met ervaring met naaien.

f
fahad

Good

M
Mireia Coll
C'est

C'est geniel!!!!

m
macgut

Amazing instructions! Very well-constructed and easy to understand!

S
Simon

Exactly as ordered. Very happy.

S
Sushie

This pattern set is so ridiculously comprehensive, it deserves more than 5 stars. The suit itself has cleverly hidden pockets, the directions are very clear, and you're able to filter the pattern to your size as to not get all the other confusing lines. It also comes with TONS of extras that makes it a one-stop shop for any vault dweller, like 3d files, embroidery files and more.
A couple of tips: I would say this is not a beginner project and if you've never sewn before, this wouldn't be the place to learn it as it has deceptively fine sewing details like pintucking and box pleats. I would also make a jig to use for mentioned pintucks and pleats as I found it was the easiest way to make them perfectly even rather than marking them by hand. Hands down one of my favorite sewing patterns ever.

L
Lucie

VĆĄe super, zatĂ­m jsem neĆĄila, ale chystĂĄm se.

e
eileen

Wow! Ces motifs sont généreux et les instructions bien écrites. Merci merci merci merci <3

S
Stefanie

Ein super Schnittmuster mit ganz viel Liebe zum Detail! Der Anleitung ist leicht zu folgen und wird durch viele Fotos zum besseren VerstÀndnis ergÀnzt.
Fragen rund um das Schnittmuster wurden schnell und sehr freundlich beantwortet.

A
Acheteur Etsy

Just perfect, very professional and understandable guide

R
Rhiannon

Atill yet to get onto assembly of the suit, but the pattern makes sense while assembling the initial pieces, everything lines up correlates to the intended final suit. The addition of the fabric grain lines is awesome, it's helped a lot in ensuring my taping of the A4 pages is straight as well. Can't wait to start constructing this!

H
Honey

Great pattern, can't wait to get started.

S
Shelbie

Excellent! Very excited to make this costume.

R
Roji

well detailed, even if we are yet to start this project

Y
Yisah

Excelente explicaciĂłn y super completo! Lo recomiendo

A
Acheteur Etsy

This was a tricky make but the final result, after many hours of working, was absolutely incredible. Easy to follow instructions, would definitely use her patterns again!

B
Brandi

This pattern was easy to follow (I'm somewhat experienced but not an expert seamstress by any means). I made a few modifications to mine to make more of a Fallout 3/New Vegas style suit and was able to do so pretty easily and happy with the results.

B
Brian

Will let you know how it turns out


P
Phoebe

Great instructions and easy to follow. thank you!

J
Jackson

Gives borh instructions and an idea of what to buy in the zip file for the pattern. 100% worth it

K
Kyra

I cannot offer enough praise for the quality of the instructions and 3D models included in these files! Unfortunately I can't attest to the pattern itself as I used a different pattern, and honestly, given the quality of the pieces of this I *did* use, I wish I had used this pattern instead. I am nearly done with my suit and hope to be posting photos soon! Thank you endlessly to this creator!!


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